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ENGINE ASSEMBLY > REMOVAL

for Preparation Click here



1. PRECAUTION

HINT:
Click here.



2. PRECAUTION (w/ Navigation System for HDD)

NOTICE:
After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.



3. DISCHARGE FUEL SYSTEM PRESSURE

HINT:
Click here.



4. REMOVE REAR NO. 2 FLOOR BOARD


    B227787E01

  1. Disengage the 2 guides <A> as shown in the illustration.

  1. Disengage the 3 guides <B> and remove the rear No. 2 floor board.



5. REMOVE REAR DECK FLOOR BOX

  1. Remove the rear deck floor box.



6. REMOVE REAR NO. 3 FLOOR BOARD


    B227791

  1. Disengage the 2 guides and remove the rear No. 3 floor board.



7. DISCONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).



8. REMOVE SERVICE PLUG GRIP

CAUTION:
  1. Wear insulating gloves.
  2. Remove the service plug grip to interrupt the high voltage circuit at the time of inspection or repair.
  3. Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.
  4. All the high voltage wiring connectors are colored in orange.



  1. Wear insulating gloves and remove the service plug grip after sliding up the lever of the service plug grip as shown in the illustration.


    D103337

    CAUTION:
    1. Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.
    2. After removing the service plug grip, do not touch the high voltage connectors or terminals for 10 minutes.

    HINT:
    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.



9. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD


10. REMOVE FRONT WHEEL


11. REMOVE REAR ENGINE UNDER COVER LH


12. REMOVE REAR ENGINE UNDER COVER RH


13. REMOVE FRONT SPOILER COVER (w/ Front Spoiler)


14. REMOVE FRONT LOWER BUMPER ABSORBER (w/ Cover)


15. REMOVE NO. 1 ENGINE UNDER COVER


16. REMOVE NO. 2 ENGINE UNDER COVER


17. DRAIN ENGINE OIL

  1. Remove the oil filler cap.

  1. Remove the oil pan drain plug and gasket, and drain the oil into a container.

  1. Clean and install the oil pan drain plug with a new gasket.

    Torque:
    37 N*m{ 377 kgf*cm , 27 ft.*lbf }



18. DRAIN COOLANT (for Engine)

NOTICE:
Do not remove the reservoir tank cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.



  1. Loosen the radiator drain cock plug and drain the coolant.


    A251110E01


    Text in Illustration 
    *1
    		Reservoir Tank Cap
    		*2
    		Radiator Drain Cock Plug

    HINT:
    Collect the coolant in a container and dispose of it according to the local regulations.



19. DRAIN COOLANT (for Inverter)

NOTICE:
  1. Do not reuse the drained coolant because it may contain foreign objects.
  2. Collect the drained coolant and measure its volume to establish a benchmark. When adding coolant, make sure to add more coolant than the measured amount.

  1. Remove the reserve tank cap.

    CAUTION:
    To avoid the danger of being burned, do not remove the reserve tank cap while the coolant for the inverter is still hot.



    A214669

  1. Using a hexagon wrench (10 mm), remove the drain plug indicated in the illustration and drain the coolant.

    CAUTION:
    Use caution when handling coolant immediately after driving or in summer because it may be hot.

  1. Install the plug with a new gasket.

    Torque:
    39 N*m{ 397 kgf*cm , 29 ft.*lbf }



20. DRAIN HYBRID TRANSAXLE FLUID


    C210279E01

  1. Using a 10 mm hexagon socket wrench, remove the filler plug and gasket.
    Text in Illustration 
    *1
    		Filler Plug
    *2
    		Drain Plug

  1. Using a 10 mm hexagon socket wrench, remove the drain plug and gasket.

  1. Using a 10 mm hexagon socket wrench, install the drain plug and a new gasket.

    Torque:
    50 N*m{ 510 kgf*cm , 37 ft.*lbf }



21. REMOVE FRONT WIPER ARM HEAD CAP


    E190045E01

  1. Using a screwdriver, disengage the 3 claws to remove the front wiper arm head cap.
    Text in Illustration 
    *1
    		Protective Tape

    HINT:
    1. Tape the screwdriver tip before use.
    2. Use the same procedure for the RH side and LH side.



22. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    E190049

  1. Remove the nut and the front wiper arm and blade assembly LH.



23. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    E190048

  1. Remove the nut and the front wiper arm and blade assembly RH.



24. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH


    E193124E01

  1. Using a screwdriver, disengage the claw and guide <A> as shown in the illustration.
    Text in Illustration 
    *1
    		Protective Tape

    HINT:
    Tape the screwdriver tip before use.

  1. Disengage the guide <B> and remove the cowl side ventilator sub-assembly LH as shown in the illustration.



25. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH

HINT:
Use the same procedure as for the LH side.



26. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for LHD)


    E190113

  1. Remove the 2 clips.



  1. Disengage the 5 claws and 3 guides <A>.


    E190043E02

  1. Disengage the 8 guides <B> and pull out the cowl top ventilator louver sub-assembly as shown in the illustration.



27. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for RHD)


    E187016

  1. Remove the 2 clips.



  1. Disengage the 6 claws and 3 guides <A>.


    E187004E01

  1. Disengage the 8 guides <B> and pull out the cowl top ventilator louver sub-assembly as shown in the illustration.



28. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


  1. Disengage the 2 clamps.


    E222807E01


    Text in Illustration 
    *A
    		for LHD:
    		*B
    		for RHD:
    *1
    		Grommet
    		-
    		-

  1. Remove the 2 bolts.

  1. Disengage the grommet as shown in the illustration.

  1. Disconnect the connector.

  1. Remove the windshield wiper motor and link assembly.

    NOTICE:
    Be careful not to damage the windshield when removing the windshield wiper motor and link assembly.



29. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)


    C209143

  1. Remove the 3 bolts and cowl body mounting reinforcement LH.



30. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for RHD)


    C205554

  1. Remove the 3 bolts and cowl body mounting reinforcement LH.



31. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    C205696

  1. Disengage the clamp and separate the wire harness.



    C209148

  1. Disengage the claw and bend the No. 1 heater air duct splash shield seal.



    C209146

  1. Disengage the claw and bend the water guard plate RH.



    C209144

  1. Remove the 9 bolts and outer cowl top panel sub-assembly.



32. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    C205556

  1. Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.



    C205555E01

  1. Disengage the clamp*1 and disconnect the connector (w/ Windshield Deicer).

  1. Disengage the clamp*2 and separate the wire harness from the outer cowl top panel sub-assembly.



    C205558

  1. Disengage the claw and bend the No. 1 heater air duct splash shield seal.



    C205560

  1. Disengage the claw and bend the water guard plate RH.



    C205557

  1. Remove the 9 bolts and outer cowl top panel sub-assembly.



33. REMOVE NO. 2 CYLINDER HEAD COVER


    A213020

  1. Remove the 3 clips and No. 2 cylinder head cover.

    NOTICE:
    1. Attempting to disengage both front and rear clips at the same time may cause the cover to break.
    2. Pull the cover straight up to remove. Attempting to pull the cover forward may cause it to break.

    NOTICE:
    Attempting to disengage both front and rear clips at the same time may cause the cover to break.



34. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    A276395

  1. Disconnect the air flow meter connector.

  1. Disconnect the 2 clamps and hose band, and remove the air cleaner cap sub-assembly.

  1. Remove the air cleaner filter element.



35. REMOVE INLET AIR CLEANER ASSEMBLY


    A269507

  1. Remove the 2 bolts and inlet air cleaner assembly.



36. REMOVE AIR CLEANER CASE


    A213023

  1. Separate the No. 4 water by-pass hose from the air cleaner case.

  1. Remove the 3 bolts and air cleaner case.



37. REMOVE AIR CLEANER HOSE ASSEMBLY


    A212315

  1. Disconnect the ventilation hose from the cylinder head cover sub-assembly.

  1. Loosen the hose clamp and remove the air cleaner hose assembly.



38. REMOVE RADIATOR SUPPORT OPENING COVER


    B294728

  1. Remove the 3 clips.

  1. Disengage the 2 claws and remove the radiator support opening cover.



39. REMOVE NO. 1 INVERTER BRACKET


    A209685

  1. Remove the 3 bolts and No. 1 inverter bracket.



40. DISCONNECT ENGINE ROOM MAIN WIRE


    A214647

  1. Raise the lock lever and disconnect the inverter with converter connector.



    A214646

  1. Disconnect the engine wire from the engine room main wire.



    A214643

  1. Remove the bolt.



    A214644

  1. Remove the bolt, clamp and clip, and disconnect the engine room main ware.



41. REMOVE INVERTER TERMINAL COVER

CAUTION:
Wear insulating gloves.



    A209686

  1. Remove the 9 bolts and inverter terminal cover.

    NOTICE:
    Make sure to pull the inverter terminal cover straight up, as a connector is connected to the bottom of the cover.



42. CHECK TERMINAL VOLTAGE

CAUTION:
Wear insulating gloves.

NOTICE:
Do not allow any foreign objects or water to enter the inverter with converter assembly.



    A248051

  1. Using a voltmeter, measure the voltage between the terminals of the 2 phase connectors.

    Standard voltage:
    0 V

    HINT:
    Use measuring range of DC 750 V or more on the voltmeter.



43. DISCONNECT FRAME WIRE

CAUTION:
Wear insulating gloves.

NOTICE:
  1. Insulate the removed terminals with insulating tape.
  2. Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.



    A248441

  1. Remove the 4 bolts, and disconnect the frame wire (high voltage cables of the hybrid battery) from the inverter with converter assembly.



    A214649

  1. Disconnect the harness clamp.



44. DISCONNECT HIGH VOLTAGE CABLE OF FRONT TRANSAXLE

CAUTION:
Wear insulating gloves.

NOTICE:
  1. Insulate the removed terminals with insulating tape.
  2. Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.



    A248442

  1. Remove the 5 bolts, and disconnect the high voltage cables of the generator (MG1) from the inverter with converter assembly.



    A214654

  1. Turn back the wire harness cover and release the cable.



    A248443

  1. Remove the 5 bolts, and disconnect the high voltage cables of the motor (MG2) from the inverter with converter assembly.



    A214656

  1. Disconnect the harness clamp.



45. DISCONNECT NO. 2 ENGINE WIRE

CAUTION:
Wear insulating gloves.

NOTICE:
  1. Insulate the removed terminals with insulating tape.
  2. Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.



    A248444

  1. Remove the 4 bolts, and disconnect the No. 2 engine wire (high voltage cables for the air conditioning compressor) from the inverter with converter assembly.



    A214657

  1. Disconnect the harness clamp.



46. INSTALL INVERTER TERMINAL COVER


    A209686

  1. Temporarily install the inverter terminal cover with the 9 bolts to prevent any foreign objects or water from entering the inverter with converter assembly.



47. DISCONNECT NO. 2 ENGINE ROOM WIRE

  1. Remove the relay block cover.



    A214658

  1. Release the 2 clamps, and remove the No. 1 relay block cover.



    A214659

  1. Remove the bolt from the No. 2 engine room wire.

  1. Release the 2 claws, and disconnect the No. 2 engine room wire.



    A214660

  1. Connect the No. 2 engine room wire to the protector.



48. DISCONNECT WATER HOSE


    A214661

  1. Release the retainer and disconnect the water hose from the inverter with converter assembly.



    A214663

  1. Release the retainer and disconnect the water hose from the inverter with converter assembly.



    A209687

  1. Disconnect the coolant hose from the inverter with converter assembly. Put a piece of cloth in the pipe and in the disconnected hose or cover the pipe and hose with plastic bags as shown in the illustration, so that foreign matter doesn't stick to the union or the inside of the connector and to prevent coolant from spilling near the inverter with converter assembly.



49. REMOVE INVERTER WITH CONVERTER ASSEMBLY

CAUTION:
Wear insulating gloves.



    A214665

  1. Remove the 3 bolts and inverter with converter assembly.

    NOTICE:
    1. Since the inverter with converter assembly is very heavy, 2 people are needed to remove the inverter with converter assembly. When removing the inverter with converter assembly, do not damage the parts around it.
    2. To prevent damage, do not hold the inverter with converter assembly by the connectors.
    3. To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.



50. REMOVE INVERTER RESERVE TANK ASSEMBLY


    A213024

  1. Remove the 2 bolts and inverter reserve tank assembly.



51. REMOVE INVERTER TRAY BRACKET


    A213025

  1. Separate the 2 clamps.

  1. Remove the 5 bolts and inverter tray bracket.



52. DISCONNECT NO. 1 RADIATOR HOSE


    A213026

  1. Disconnect the No. 1 radiator hose from the radiator pipe assembly.



53. DISCONNECT NO. 2 RADIATOR HOSE


    A213027

  1. Disconnect the No. 2 radiator hose from the water inlet.



54. DISCONNECT NO. 4 WATER BY-PASS HOSE


    A213028

  1. Disconnect the No. 4 water by-pass hose from the radiator pipe assembly.



55. DISCONNECT NO. 3 INVERTER COOLING HOSE


    A215988

  1. Disconnect the No. 3 inverter cooling hose from the hybrid transaxle assembly.



56. DISCONNECT NO. 5 INVERTER COOLING HOSE


    A215989

  1. Disconnect the No. 5 inverter cooling hose from the hybrid transaxle assembly.



57. DISCONNECT OUTLET HEATER WATER HOSE


    A213030

  1. Disconnect the outlet heater water hose.



58. DISCONNECT INLET HEATER WATER HOSE


    A213031

  1. Disconnect the inlet heater water hose.



59. DISCONNECT HEATER HOSE


    A218276

  1. Disconnect the heater hose.



60. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE


    A213033

  1. Disconnect the No. 1 fuel vapor feed hose.



61. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    A213034

  1. Release the claw and remove the No. 1 fuel pipe clamp.



    A213035

  1. Pinch the retainer as illustrated, then pull the fuel tube connector out of the fuel pipe.

    NOTICE:
    1. Remove any dirt and foreign matter from the fuel tube connector before performing this work.
    2. Do not allow any scratches or foreign matter on the parts when disconnecting, as the fuel tube connector has the O-rings that seal the fuel pipe.
    3. Perform this work by hand. Do not use any tools.
    4. Do not forcibly bend, kink or twist the nylon tube.
    5. Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tube.
    6. If the fuel tube connector and pipe are stuck, push and pull to release them.



62. SEPARATE ELECTRIC INVERTER COMPRESSOR


    E241218E01

  1. Using a screwdriver, slide the green-colored lock of the connector <A> in the direction indicated by the arrow in the illustration to release it and disconnect the connector.
    Text in Illustration 
    *1
    		Green-colored Lock

    CAUTION:
    Make sure to wear insulating gloves.

    NOTICE:
    Insulate the removed terminals and connector with insulating tape.

  1. Disconnect the connector <B>.



    E189091

  1. Remove the 3 bolts and electric inverter compressor.



63. DISCONNECT WIRE HARNESS


    A213036

  1. Disconnect the 2 clamps.

  1. Pull up the lever and disconnect the connector of the ECM.



    A241115

  1. Remove the 2 connectors and 2 clamps from the engine room junction block and disconnect the wire harness.



    A213038

  1. Disconnect the 3 clamps.



    A213039

  1. Remove the bolt and disconnect the earth wire.



    A213040

  1. Disconnect the 2 clamps and wire harness.



64. SECURE STEERING WHEEL


    C205164

  1. Secure the steering wheel with the seat belt in order to prevent rotation.

    HINT:
    This operation is useful to prevent damage to the spiral cable.



65. REMOVE COLUMN HOLE COVER SILENCER SHEET


    C206261

  1. Turn back the floor carpet.

  1. Remove the 2 clips and column hole cover silencer sheet.



66. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    C206262E01

  1. Put matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.
    Text in Illustration 
    *1
    		Matchmark

    NOTICE:
    Do not separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.

  1. Remove the bolt.

  1. Separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.



67. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    C152549E04

  1. Remove clip A, detach clip B from the body and disconnect the No. 1 steering column hole cover sub-assembly.
    Text in Illustration 
    *1
    		Clip A
    *2
    		Clip B

    NOTICE:
    Do not damage clips A and B.



68. REMOVE TAIL EXHAUST PIPE ASSEMBLY


    A212641

  1. Remove the 2 bolts and 2 compression springs.

  1. Remove the tail exhaust pipe assembly from the 2 exhaust pipe supports.

  1. Remove the gasket from the front exhaust pipe assembly.



69. REMOVE FRONT NO. 3 ENGINE UNDER COVER


    A212642

  1. Remove the 4 clips and front No. 3 engine under cover.



70. REMOVE FRONT CENTER FLOOR BRACE


    A264084

  1. Remove the 4 bolts and front center floor brace.



71. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/ Exhaust Heat Recirculation System)


    A212644

  1. Disconnect the 2 heater water hoses.



    A212645

  1. Remove the 2 bolts and 2 compression springs.

  1. Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

  1. Remove the gasket from the exhaust manifold.



72. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/o Exhaust Heat Recirculation System)


    A212645

  1. Remove the 2 bolts and 2 compression springs.

  1. Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

  1. Remove the gasket from the exhaust manifold.



73. REMOVE FRONT AXLE SHAFT NUT LH


    C167528E01

  1. Using SST and a hammer, release the staked part of the front axle shaft nut.

    SST
    09930-00010  

    NOTICE:
    Loosen the staked part of the nut completely, otherwise the threads of the drive shaft may be damaged.

  1. While applying the brakes, remove the front axle shaft nut.



74. REMOVE FRONT AXLE SHAFT NUT RH

HINT:
Perform the same procedure as for the LH side.



75. SEPARATE FRONT SPEED SENSOR LH


    C208843

  1. Remove the bolt and clamp, and separate the front speed sensor and front flexible hose from the front shock absorber with coil spring.

    NOTICE:
    Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.



76. SEPARATE FRONT SPEED SENSOR RH

HINT:
Perform the same procedure as for the LH side.



77. SEPARATE TIE ROD END SUB-ASSEMBLY LH

  1. Remove the clip and nut.



    C157110E03

  1. Install SST to the tie rod end.

    SST
    09960-20010   (09961-02060)

    NOTICE:
    Make sure that the upper ends of the tie rod end and SST are aligned.



  1. Using SST, separate the tie rod end from the steering knuckle.


    C177185E08


    Text in Illustration 
    *1
    		Turn
    		*2
    		Nut
    SST
    09960-20010   (09961-02010)

    CAUTION:
    Apply grease to the bolt threads and the tip of SST.

    NOTICE:
    1. Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.
    2. Install SST with the center nut so that A and B shown in the illustration are parallel. Otherwise, the dust cover may be damaged.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the front disc brake dust cover.
    5. Do not damage the ball joint dust cover.
    6. Do not damage the steering knuckle.



78. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



79. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    C205585

  1. Remove the nut and separate the stabilizer link assembly from the front shock absorber with coil spring.

    HINT:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.



80. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



81. SEPARATE FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    C205578

  1. Remove the bolt and 2 nuts, and separate the front No. 1 lower suspension arm sub-assembly from the front lower ball joint.



82. SEPARATE FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



83. SEPARATE FRONT DRIVE SHAFT ASSEMBLY LH


    C205579E01

  1. Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly.
    Text in Illustration 
    *1
    		Matchmark



    C205580

  1. Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly. If it is difficult to separate, tap the end of the front drive shaft assembly using a brass bar and a hammer.

    NOTICE:
    Be careful not to damage the drive shaft boot and speed sensor rotor.



84. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH


    C208485E01

  1. Using SST, remove the front drive shaft assembly.

    SST
    09520-00031  
    09520-01010  
    09521-00020  

    NOTICE:
    1. Do not damage the transaxle case oil seal.
    2. Do not damage the inboard joint boot.
    3. Do not drop the front drive shaft assembly.



85. SEPARATE FRONT DRIVE SHAFT ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



86. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



87. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH


    C129495

  1. Using a screwdriver, remove the front drive shaft hole snap ring.



88. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH

HINT:
Perform the same procedure as for the LH side.



89. REMOVE FRONT LOWER ENGINE MOUNTING BRACKET REINFORCEMENT


    C249903

  1. Remove the 2 bolts and front engine mounting bracket lower reinforcement.



90. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH


    C205598

  1. Remove the 4 bolts and rear side rail reinforcement sub-assembly LH.



91. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



92. REMOVE FRONT SUSPENSION MEMBER REAR BRACE LH


    C234406

  1. Remove the 3 bolts, clip and front suspension member rear brace LH.



93. REMOVE FRONT SUSPENSION MEMBER REAR BRACE RH

HINT:
Perform the same procedure as for the LH side.



94. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    C205596

  1. Remove the 2 bolts and 2 wire harness clamp brackets from the front suspension crossmember sub-assembly.



  1. Remove the 2 bolts and 2 nuts, and separate the front suspension crossmember sub-assembly from the rear engine mounting insulator.


    C205600



    C205602

  1. Using a transmission jack, support the front suspension crossmember sub-assembly.



  1. Remove the 2 bolts and front suspension crossmember sub-assembly.


    C205601



95. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    A216482

  1. Set the engine lifter.

    NOTICE:
    Place the engine on wooden blocks or equivalent so that the engine is level.



    A213042

  1. Remove the 4 bolts and front crossmember sub-assembly.



    A150570

  1. Remove the bolt and 2 nuts, and separate the engine mounting insulator RH.



    A213043

  1. Remove the bolt and nut, and separate the engine mounting insulator LH.

  1. Carefully remove the engine with transaxle from the vehicle.

    NOTICE:
    Place the engine on wooden blocks or equivalent so that the engine is level.



    A214905E01

  1. Install the 2 engine hangers with the 2 bolts.
    Text in Illustration 
    *1
    		No. 1 engine hanger
    *2
    		No. 2 engine hanger

    Torque:
    43 N*m{ 438 kgf*cm , 32 ft.*lbf }

    Part Name
    		Part No.
    No. 1 engine hanger
    		12281-37021
    No. 2 engine hanger
    		12282-37011
    Bolt
    		91552-81050

  1. Attach the sling device to the engine hangers and chain block.



96. REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY


    A213041

  1. Remove the bolt and nut.

  1. Remove the front engine mounting insulator from the front engine mounting bracket.



97. REMOVE FRONT ENGINE MOUNTING INSULATOR


    A217722

  1. Remove the 2 bolts and front engine mounting insulator.



98. REMOVE REAR ENGINE MOUNTING INSULATOR


    A213044

  1. Remove the through bolt, and separate the rear engine mounting insulator.

    HINT:
    Perform this procedure only when replacement of the engine mounting insulator is necessary.



99. REMOVE ENGINE MOUNTING INSULATOR LH


    A215740

  1. Remove the 4 bolts and engine mounting insulator LH.

    HINT:
    Perform this procedure only when replacement of the engine mounting insulator is necessary.



100. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.



    A276431

  1. Remove the 2 bolts and separate the 2 cooler brackets.

  1. Disconnect the wire harness clamp from the engine mounting insulator sub-assembly RH.

  1. Remove the 3 bolts and engine mounting insulator sub-assembly RH.



101. REMOVE RADIATOR PIPE


    A213045

  1. Separate the No. 3 radiator hose from the cylinder head.

  1. Remove the 2 bolts and radiator pipe.



102. REMOVE STARTER HOLE INSULATOR


    C209282

  1. Remove the 2 bolts and starter hole insulator.



103. REMOVE FLYWHEEL HOUSING SIDE COVER


    C209283

  1. Remove the flywheel housing side cover.



104. REMOVE ENGINE WIRE

  1. Disconnect all the wire harnesses and connectors. Make sure that no wire harnesses are connected to the engine.



105. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY

  1. Remove the hybrid vehicle transaxle assembly (Click here).

    NOTICE:
    Be careful not to apply excess force to the transmission input damper assembly when removing or installing the hybrid vehicle transaxle assembly. If excess force is applied, the transmission input damper assembly may be damaged, or its splines may become misaligned.



106. REMOVE TRANSMISSION INPUT DAMPER ASSEMBLY

  1. Gently place the engine assembly onto wood blocks or equivalent.

    NOTICE:
    This step should be done while hanging the engine assembly using the engine hangers and a chain block.

  1. Remove the transmission input damper assembly (Click here).



107. REMOVE FLYWHEEL SUB-ASSEMBLY

  1. Gently place the engine assembly onto wood blocks or equivalent.

    NOTICE:
    This step should be done while hanging the engine assembly using the engine hangers and a chain block.

  1. Remove the flywheel sub-assembly (Click here).