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HV BATTERY > INSTALLATION

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1. INSTALL NO. 2 HYBRID BATTERY PACK WIRE


    A215072

  1. Connect the 2 clamps and No. 2 hybrid battery pack wire.



2. INSTALL NO. 1 HYBRID BATTERY PACKING

CAUTION:
Be sure to wear insulated gloves and protective goggles.



    A215069

  1. Install the No. 1 hybrid battery packing with the 2 clamps.



3. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

CAUTION:
Be sure to wear insulated gloves and protective goggles.



    A241359

  1. Install the battery cover and No. 1 hybrid battery shield sub-assembly with the 3 bolts and 8 nuts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }



4. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT


    A215067

  1. Install the No. 1 hybrid battery cover intake duct with the 2 clips.



5. INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

CAUTION:
Wear insulated gloves.



    A215066

  1. Install the HV battery thermistor to the No. 4 hybrid vehicle battery carrier bracket sub-assembly.



    A215065

  1. Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 3 bolts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

  1. Connect the 3 wire harness clamps.



6. INSTALL NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

CAUTION:
Wear insulated gloves.



    A215064E01

  1. Install the No. 1 hybrid vehicle battery carrier bracket sub-assembly with the 3 nuts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

  1. Install the battery cover lock striker, then push the button to lock it.



    A215062

  1. Install the electric vehicle battery plug assembly with the bolt as shown in the illustration.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

  1. Connect the connector.

    NOTICE:
    The connector should be connected securely.



7. INSTALL BATTERY SMART UNIT

CAUTION:
Wear insulated gloves.



    A215060

  1. Install the battery smart unit with the 2 bolts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

  1. Connect the 3 connectors.

    NOTICE:
    The connectors should be connected securely.



8. INSTALL HYBRID BATTERY JUNCTION BLOCK


    A215059

  1. Install the hybrid battery junction block with the 3 nuts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }



    A215058

  1. Connect the 2 connectors to the hybrid battery junction block.

    NOTICE:
    The connectors should be connected securely.



    A215057

  1. Connect the 2 connectors to the hybrid battery junction block.

    NOTICE:
    The connectors should be connected securely.



9. INSTALL HV BATTERY ASSEMBLY

CAUTION:
Wear insulated gloves.



    A215055

  1. Install the HV battery to the vehicle with the 4 bolts.

    Torque:
    19 N*m{ 194 kgf*cm , 14 ft.*lbf }



    A215048

  1. Connect the connector and electrical key oscillator clamp.



10. INSTALL FRAME WIRE

CAUTION:
Wear insulating gloves.



    A215051

  1. Install the frame wire on the hybrid battery junction block assembly with the 2 nuts.

    Torque:
    9.0 N*m{ 92 kgf*cm , 80 in.*lbf }

    NOTICE:
    1. Make sure that the ends of the frame wire are not crossed over each other.
    2. Be sure to connect the frame wires to the correct terminals.

  1. Connect the clamp and frame wire.



11. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

CAUTION:
Wear insulated gloves and protective goggles.



  1. Check that each wire harness is being installed securely.


    A237807E05


    Text in Illustration 
    *1
    		Frame Wire
    		-
    		-

    NOTICE:
    1. Make sure that the end of the frame wire are not crossover each other.
    2. Be sure to connect the frame wire to the correct terminals as shown in the illustration.
    3. The connectors should be connected securely.
    4. The nuts should be fastened securely.
    5. Make sure that the 4 plastic covers are engaged securely.



12. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH


    A215054

  1. Install the child restraint seat anchor bracket sub-assembly LH with the 2 bolts.

    Torque:
    20 N*m{ 200 kgf*cm , 14 ft.*lbf }



13. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY RH


    A215053

  1. Install the child restraint seat anchor bracket sub-assembly RH with the 2 bolts.

    Torque:
    20 N*m{ 200 kgf*cm , 14 ft.*lbf }



    A215052

  1. Connect the wire harness protector clamp.



14. INSTALL NO. 7 HYBRID VEHICLE BATTERY UPPER CARRIER BRACKET


    A215056

  1. Install the No. 7 hybrid battery upper carrier bracket with the bolt.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }



15. INSTALL BATTERY COOLING BLOWER ASSEMBLY

NOTICE:
  1. Be sure not to touch the fan part of the battery cooling blower assemblies.
  2. Do not lift the battery cooling blower assemblies using the wire harness.



    A215046

  1. Install the battery cooling blower assembly with the 2 bolts and nut

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

  1. Connect each battery cooling blower assembly connector and clamp.



    A215040

  1. Connect the 3 wire harness clamps.



16. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

NOTICE:
Ensure that the duct is installed securely.



    A215045

  1. Install the No. 1 hybrid battery intake duct with the 2 clips.



17. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    A215050E01

  1. Install the upper hybrid battery cover sub-assembly with the 4 nuts.

    Torque:
    7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

  1. Install the battery cover lock striker, then push the button to lock.



18. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    A215037

  1. Insert the No. 1 hybrid battery exhaust duct with the clip.

    NOTICE:
    Ensure that the duct is installed securely.



19. INSTALL REAR FLOOR BOARD SPACER


    A214691

  1. Install the rear floor board spacer with the 2 clips.



20. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

  1. Connect the connector.

  1. Engage the 7 claws and 2 clips.



  1. Install the deck trim side panel assembly LH with the screw.


    B227804



21. INSTALL TONNEAU COVER HOLDER CAP (for LH Side)


    B227801

  1. Engage the claw to install the tonneau cover holder cap.



22. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)


    B227798

  1. Engage the 2 guides.

  1. Install the 2 luggage hold belt striker assemblies with the 2 bolts.



23. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

  1. Engage the 7 claws and 2 clips.



  1. Install the deck trim side panel assembly RH with the screw.


    B227803



24. REMOVE TONNEAU COVER HOLDER CAP (for RH Side)

HINT:
Use the same procedure described for the LH side.



25. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)

HINT:
Use the same procedure described for the LH side.



26. INSTALL REAR DECK TRIM COVER


    B227796

  1. Engage the 4 claws and 4 guides to install the rear deck trim cover.



27. INSTALL DECK TRIM SERVICE HOLE COVER


    B227795

  1. Engage the 3 guides.

  1. Engage the 2 claws to install the deck trim service hole cover.



28. INSTALL DECK FLOOR BOX LH


    B227790

  1. Engage the 2 guides.

  1. Install the deck floor box LH with the clip.



29. INSTALL REAR NO. 4 FLOOR BOARD


    B227789

  1. Engage the guide to install the rear No. 4 floor board.



30. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH


    B230043

  1. Engage the 2 guides as shown in the illustration.



    B230041

  1. Install the rear side seatback assembly LH with the bolt.

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }



31. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH


    B230046

  1. Engage the 2 guides as shown in the illustration.



    B230044

  1. Install the rear side seatback assembly RH with the bolt.

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }



32. INSTALL REAR DOOR SCUFF PLATE LH


    B227766

  1. Engage the 7 claws to install the rear door scuff plate LH.



33. INSTALL REAR DOOR SCUFF PLATE RH

HINT:
Use the same procedure described for the LH side.



34. INSTALL REAR NO. 1 FLOOR BOARD


    B227794

  1. Engage the 2 claws and 2 clips.

  1. Install the rear No. 1 floor board with the bolt.



35. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    B227793

  1. Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.



36. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    B227792

  1. Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.



37. INSTALL REAR SEAT CUSHION ASSEMBLY


    B229993E01

  1. Engage the 2 guides of the seat cushion to the seatback.
    Text in Illustration 
    *1
    		100 mm (3.94 in.) or less
    *2
    		Guide
    *3
    		Hook

  1. Engage the 2 front hooks of the seat cushion to the vehicle body.

    NOTICE:
    When installing the seat cushion, make sure that the seat belt buckle is not under the seat cushion.

    HINT:
    Confirm that the seat cushion is firmly installed.



38. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  1. Install the tonneau cover assembly.



39. INSTALL SERVICE PLUG GRIP

CAUTION:
Wear insulating gloves.

NOTICE:
Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.



  1. Wear insulated gloves and install the service plug grip in the order shown in the illustration.


    A217919

  1. Rotate the handle of the service plug grip 90° toward the battery and slide it in the direction shown by the arrow until a click sound is heard.



40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).



41. INSTALL REAR NO. 3 FLOOR BOARD


    B227791

  1. Engage the 2 guides to install the rear No. 3 floor board.



42. INSTALL REAR DECK FLOOR BOX

  1. Install the rear deck floor box.



43. INSTALL REAR NO. 2 FLOOR BOARD


    B227788E01

  1. Engage the 3 guides <A>.

  1. Engage the 2 guides <B> and install the rear No. 2 floor board as shown in the illustration.