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Toyota Workshop

GSIC - Global Service Information Center

REAR DOOR > DISASSEMBLY

for Preparation Click here



1. REMOVE REAR NO. 2 FLOOR BOARD


    B227787E01

  1. Disengage the 2 guides <A> as shown in the illustration.

  1. Disengage the 3 guides <B> and remove the rear No. 2 floor board.



2. REMOVE REAR DECK FLOOR BOX

  1. Remove the rear deck floor box.



3. REMOVE REAR NO. 3 FLOOR BOARD


    B227791

  1. Disengage the 2 guides and remove the rear No. 3 floor board.



4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    B228784

  1. Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.



5. REMOVE DOOR ASSIST GRIP COVER


    B228789

  1. Using a moulding remover, disengage the 6 claws, 2 clips and 3 guides, and remove the door assist grip cover.



6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    B228793

  1. Disengage the 7 claws and 2 guides.

  1. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.



7. REMOVE REAR DOOR ARMREST COVER


    B228795

  1. Remove the rear door armrest cover.



8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    B228797E01

  1. Put protective tape around the rear door panel.
    Text in Illustration 
    *1
    		Protective Tape



    B228799

  1. Remove the 2 screws.

  1. Using a clip remover, disengage the 8 clips.

  1. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow in the illustration.

  1. Raise the rear door trim board sub-assembly and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.



    B228803

  1. Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.

  1. for 8 Speakers:

    1. Disconnect the connector.



9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    B228805

  1. Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly, and remove the rear door inside handle sub-assembly.



10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    B228809

  1. Disengage the 7 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.



11. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 8 Speakers)


    E188473

  1. Remove the 2 screws and rear No. 2 speaker assembly.



12. REMOVE REAR DOOR FRAME GARNISH


    B228813

  1. Disengage the clip and remove the rear door frame garnish.

    HINT:
    This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.



13. REMOVE REAR SPEAKER ASSEMBLY


    E188470

  1. Disconnect the connector.

  1. Using a drill bit with a diameter of less than 4 mm (0.158 in.), drill out the 3 rivet heads and remove the rear speaker assembly.

    NOTICE:
    1. Do not touch the cone part of the speaker.
    2. Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.
    3. Be careful as the cut rivet will be very hot.

  1. Continue drilling and push out the remaining rivet fragments.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.



14. REMOVE REAR DOOR TRIM BRACKET


    B228818

  1. Remove the 2 screws and rear door trim bracket.



15. REMOVE REAR DOOR SERVICE HOLE COVER


    B228820

  1. Disconnect the 2 connectors.

  1. Disengage the clamp and remove the rear door service hole cover.

    HINT:
    Remove any remaining butyl tape from the door.



16. REMOVE REAR DOOR CHECK ASSEMBLY


    B228824

  1. Remove the 3 bolts and rear door check assembly.



17. REMOVE REAR DOOR WEATHERSTRIP


    B228826

  1. Using a clip remover, disengage the 18 clips and remove the front door weatherstrip.



18. REMOVE REAR DOOR GLASS RUN


    B228828

  1. Remove the rear door glass run.



19. REMOVE REAR DOOR WINDOW GUIDE SUB-ASSEMBLY


    B228830

  1. Remove the screw.

  1. Remove the bolt and rear door window guide sub-assembly.



20. REMOVE REAR DOOR REAR GUIDE SEAL


    B228832E01

  1. Loosen the temporary screw.
    Text in Illustration 
    *1
    		Temporary Screw

  1. Remove the 2 screws and rear door rear guide seal.

  1. Remove the temporary screw from the rear door window division bar sub-assembly.



21. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

  1. Connect the rear power window regulator motor connector.

  1. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

  1. Disconnect the power window regulator switch assembly and rear power window regulator motor connector.

    1. w/ Navigation System for HDD:

      NOTICE:
      After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

  1. Disconnect the cable from the negative (-) battery terminal.

    NOTICE:
    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).



    B228834

  1. Remove the 2 bolts and rear door glass sub-assembly as shown in the illustration.

    NOTICE:
    1. After the bolts are removed, do not allow the door glass to fall.
    2. Do not damage the door glass.



22. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    B228838E01

  1. Loosen the temporary bolt.
    Text in Illustration 
    *1
    		Temporary Bolt

    NOTICE:
    Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

  1. Remove the 5 bolts.

  1. Remove the rear door window regulator assembly.

  1. Remove the temporary bolt from the rear door window regulator assembly.



23. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    B228840

  1. Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.



24. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Double Locking System)


    B228844

  1. Using a T30 "TORX" socket wrench, remove the 3 screws.

  1. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.



    B228850

  1. Remove the door lock wiring harness seal from the rear door lock assembly.



25. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Double Locking System)


    B228848

  1. Using a T30 "TORX" socket wrench, remove the 3 screws.

  1. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.



    B228852

  1. Remove the door lock wiring harness seal from the rear door lock assembly.



26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    B228853

  1. Using a screwdriver, disengage the 2 claws as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.



    B228859

  1. Remove the rear door lock remote control cable assembly as shown in the illustration.



27. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    B228857

  1. Using a screwdriver, disengage the 2 claws as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.



    B228863

  1. Remove the rear door lock remote control cable assembly as shown in the illustration.



28. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    B228865

  1. Using a screwdriver, disengage the 4 claws as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.



    B228871

  1. Remove the rear door inside locking cable assembly as shown in the illustration.



29. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    B228869

  1. Using a screwdriver, disengage the 4 claws as shown in the illustration.

    HINT:
    Tape the screwdriver tip before use.



    B228875

  1. Remove the rear door inside locking cable assembly as shown in the illustration.



30. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    B228877

  1. Using a T30 "TORX" socket wrench, loosen the screw.

    HINT:
    The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

  1. Disengage the claw and remove the rear door outside handle cover.



31. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    B228879

  1. Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

    NOTICE:
    The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.



    B228883

  1. Move the lever in the direction indicated by the arrow in the illustration.



    B228885

  1. Remove the rear door outside handle assembly as shown in the illustration.



32. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    B228889

  1. Disengage the 3 claws and remove the rear door front outside handle pad.



33. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    B228891

  1. Disengage the 2 claws and remove the rear door rear outside handle pad.



34. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    B228895

  1. Using a T30 "TORX" socket wrench, loosen the screw.

  1. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.



35. REMOVE REAR DOOR PANEL CUSHION


    B228899

  1. Disengage the 2 claws and remove the 2 rear door panel cushions.



36. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    B229333E01

  1. Put protective tape around the rear door belt moulding assembly.
    Text in Illustration 
    *1
    		Protective Tape



    B229334

  1. Using a screwdriver, disengage the 7 claws and remove the rear door belt moulding assembly.



37. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

HINT:
When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

Heating Temperature 
Item
Temperature
Vehicle Body
40 to 60°C (104 to 140°F)
Moulding
20 to 30°C (68 to 86°F)

NOTICE:
Do not heat the vehicle body or rear door front window frame moulding moulding excessively.

  1. Using a heat light, heat the rear door front window frame moulding.



    B229342E01

  1. Using a moulding remover, remove the clip and rear door front window frame moulding.
    Text in Illustration 
    *1
    		Double-sided Tape



38. REMOVE NO. 2 BLACK OUT TAPE

  1. Using a heat light, heat the No. 2 black out tape and vehicle body.
    Heating Temperature 
    Item
    		Temperature
    Vehicle Body
    		40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the vehicle body excessively.



    B229399

  1. Pull back on one of the ends of the No. 2 black out tape to remove it.

    HINT:
    When pulling on the tape, pull it parallel to the body.



39. REMOVE REAR DOOR OUTSIDE STRIPE

  1. Using a heat light, heat the rear door outside strip and vehicle body.
    Heating Temperature 
    Item
    		Temperature
    Vehicle Body
    		40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the vehicle body excessively.



    B229402

  1. Pull back on one of the ends of the rear door outside strip to remove it.

    HINT:
    When pulling on the strip, pull it parallel to the body.



40. REMOVE REAR DOOR UPPER OUTSIDE STRIPE

  1. Using a heat light, heat the rear door upper outside strip and vehicle body.
    Heating Temperature 
    Item
    		Temperature
    Vehicle Body
    		40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the vehicle body excessively.



    B229406

  1. Pull back on one of the ends of the rear door upper outside strip to remove it.

    HINT:
    When pulling on the strip, pull it parallel to the body.



41. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

  1. Using a heat light, heat the rear door lower outside strip and vehicle body.
    Heating Temperature 
    Item
    		Temperature
    Vehicle Body
    		40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the vehicle body excessively.



    B229404

  1. Pull back on one of the ends of the rear door lower outside strip to remove it.

    HINT:
    When pulling on the strip, pull it parallel to the body.