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Toyota Workshop

GSIC - Global Service Information Center

ENGINE ASSEMBLY > INSTALLATION


  1. INSTALL FLYWHEEL SUB-ASSEMBLY

  2. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY

  3. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY

  4. INSTALL ENGINE WIRE

  5. INSTALL FLYWHEEL HOUSING SIDE COVER

  6. INSTALL STARTER HOLE INSULATOR

  7. INSTALL RADIATOR PIPE

  8. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

  9. INSTALL ENGINE MOUNTING INSULATOR LH

  10. INSTALL REAR ENGINE MOUNTING INSULATOR

  11. INSTALL FRONT ENGINE MOUNTING INSULATOR

  12. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

  13. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  14. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH

  15. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

  16. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

  17. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

  18. INSTALL FRONT LOWER ENGINE MOUNTING BRACKET REINFORCEMENT

  19. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH

  20. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING RH

  21. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

  22. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

  23. INSTALL FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  24. INSTALL FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY RH

  25. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

  26. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

  27. CONNECT TIE ROD END SUB-ASSEMBLY LH

  28. CONNECT TIE ROD END SUB-ASSEMBLY RH

  29. INSTALL FRONT SPEED SENSOR LH

  30. INSTALL FRONT SPEED SENSOR RH

  31. INSTALL FRONT AXLE SHAFT NUT LH

  32. INSTALL FRONT AXLE SHAFT NUT RH

  33. INSTALL FRONT EXHAUST PIPE ASSEMBLY (w/ Exhaust Heat Recirculation System)

  34. INSTALL FRONT EXHAUST PIPE ASSEMBLY (w/o Exhaust Heat Recirculation System)

  35. INSTALL FRONT CENTER FLOOR BRACE

  36. INSTALL FRONT NO. 3 ENGINE UNDER COVER

  37. INSTALL TAIL EXHAUST PIPE ASSEMBLY

  38. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  39. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  40. INSTALL COLUMN HOLE COVER SILENCER SHEET

  41. INSTALL WIRE HARNESS

  42. INSTALL ELECTRIC INVERTER COMPRESSOR

  43. CONNECT FUEL TUBE SUB-ASSEMBLY

  44. CONNECT NO. 1 FUEL VAPOR FEED HOSE

  45. CONNECT HEATER HOSE

  46. CONNECT INLET HEATER WATER HOSE

  47. CONNECT OUTLET HEATER WATER HOSE

  48. CONNECT NO. 5 INVERTER COOLING HOSE

  49. CONNECT NO. 3 INVERTER COOLING HOSE

  50. CONNECT NO. 4 WATER BY-PASS HOSE

  51. CONNECT NO. 2 RADIATOR HOSE

  52. CONNECT NO. 1 RADIATOR HOSE

  53. INSTALL INVERTER TRAY BRACKET

  54. INSTALL INVERTER RESERVE TANK ASSEMBLY

  55. INSTALL INVERTER WITH CONVERTER ASSEMBLY

  56. CONNECT WATER HOSE

  57. CONNECT NO. 2 ENGINE ROOM WIRE

  58. REMOVE INVERTER TERMINAL COVER

  59. CONNECT NO. 2 ENGINE WIRE

  60. CONNECT HIGH VOLTAGE CABLE OF FRONT TRANSAXLE

  61. CONNECT FRAME WIRE

  62. CHECK HIGH VOLTAGE CABLE CONNECTION

  63. INSTALL INVERTER TERMINAL COVER

  64. CONNECT ENGINE ROOM MAIN WIRE

  65. INSTALL NO. 1 INVERTER BRACKET

  66. INSTALL AIR CLEANER HOSE ASSEMBLY

  67. INSTALL AIR CLEANER CASE

  68. INSTALL INLET AIR CLEANER ASSEMBLY

  69. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  70. INSTALL SERVICE PLUG GRIP

  71. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  72. INSTALL REAR NO. 3 FLOOR BOARD

  73. INSTALL REAR DECK FLOOR BOX

  74. INSTALL REAR NO. 2 FLOOR BOARD

  75. ADD HYBRID TRANSAXLE FLUID

  76. INSPECT HYBRID TRANSAXLE FLUID

  77. ADD COOLANT (for Engine)

  78. ADD COOLANT (for Inverter)

  79. ADD ENGINE OIL

  80. INSPECT ENGINE OIL LEVEL

  81. INSPECT FOR FUEL LEAK

  82. INSPECT FOR COOLANT LEAK (for Engine)

  83. INSPECT FOR COOLANT LEAK (for Inverter)

  84. INSPECT FOR OIL LEAK

  85. INSPECT FOR EXHAUST GAS LEAK

  86. INSTALL NO. 2 ENGINE UNDER COVER

  87. INSTALL NO. 1 ENGINE UNDER COVER

  88. INSTALL FRONT LOWER BUMPER ABSORBER (w/ Cover)

  89. INSTALL FRONT SPOILER COVER (w/ Front Spoiler)

  90. INSTALL REAR ENGINE UNDER COVER LH

  91. INSTALL REAR ENGINE UNDER COVER RH

  92. INSTALL FRONT WHEELS

  93. INSPECT IGNITION TIMING

  94. INSPECT ENGINE IDLE SPEED

  95. INSPECT CO/HC

  96. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

  97. INSTALL NO. 2 CYLINDER HEAD COVER

  98. INSTALL RADIATOR SUPPORT OPENING COVER

  99. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

  100. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

  101. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

  102. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for RHD)

  103. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  104. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for LHD)

  105. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for RHD)

  106. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH

  107. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH

  108. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

  109. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

  110. INSTALL FRONT WIPER ARM HEAD CAP

  111. CHECK ABS SPEED SENSOR SIGNAL